Secondary Biological Treatment

MBR, MBBR, SBR, and UASB technologies — the biological heart of any effective wastewater treatment plant.

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Secondary-treatment-of-wastewater
Why Biological Treatment

The Core of Wastewater Treatment

Secondary biological treatment is where the bulk of organic pollution — measured as BOD (Biochemical Oxygen Demand) and COD (Chemical Oxygen Demand) — is removed from wastewater. Microorganisms consume dissolved and suspended organic matter, converting it into biomass, carbon dioxide, and in some processes, biogas.

The choice of biological technology has a major impact on a plant’s footprint, energy consumption, sludge production, and resilience to load fluctuations. Green Dream Technology evaluates four primary technologies — MBR, MBBR, SBR, and UASB — and recommends the one (or combination) best suited to your effluent characteristics, available space, and reuse goals.

Biological Treatment

MBR, MBBR, SBR & UASB

We deploy the most suitable biological treatment technology based on your effluent characteristics, space constraints, and reuse goals.

MBR – Membrane Bioreactor

Membrane Bioreactor (MBR) is the combination of ultrafiltration (UF) and activated sludge process.

Cristal Clear Water Technology is a MBR supplier that produces effluent of high quality which can be discharged to surface water for reuse. It has an advantage like retrofit.

Two Types of MBR Configuration

  • Submerged— This filtration system is installed in the main bioreactor vessel or in a separate tank.
  • Side stream— This filtration system is installed outside the bioreactor vessel.

Because MBR replaces the conventional secondary clarifier with a membrane barrier, it produces consistently high-quality effluent — typically clear enough for direct reuse in flushing, cooling, or irrigation applications — while occupying significantly less footprint than conventional activated sludge systems.

Where MBR Excels

  • Space-constrained urban sites needing high-quality reuse water
  • Retrofitting existing activated sludge plants for improved effluent quality
  • Applications requiring consistent, high-clarity treated water

MBBR – Moving Bed Biofilm Reactor

The MBBR system consists of an aeration tank (similar to an activated sludge tank) with special plastic carriers that provide a surface where a biofilm can grow. The carriers are made of a material with a density close to the density of water (1 g/cm³).

Advantages

  • Higher effective sludge retention time (SRT), favorable for nitrification
  • Responds to load fluctuations without operator intervention
  • Lower sludge production
  • Less area required
  • Resilient to toxic shock
  • Process performance independent of secondary clarifier

Because the biofilm carriers move freely within the tank, MBBR systems can handle sudden changes in influent load — such as shock organic loads from batch discharges — without the upsets that can occur in conventional activated sludge processes. This makes MBBR a popular choice for industries with variable production schedules, such as breweries and food processing plants.

SBR – Sequencing Batch Reactor

Sequencing Batch Reactors (SBR) or sequential batch reactors are a type of activated sludge process for the treatment of wastewater. SBR reactors treat wastewater such as sewage or output from anaerobic digesters or mechanical biological treatment facilities in batches.

Oxygen is bubbled through the mixture of wastewater and activated sludge to reduce the BOD & COD. The treated effluent may be suitable for discharge to surface waters or possibly for use on land.

1 Filling
2 Aeration
3 Settling
4 Decanting
5 Idle

Because all five stages occur in a single tank rather than in separate basins, SBR systems are particularly well-suited to plants with limited available land. The batch nature of the process also allows for flexible operation — cycle times can be adjusted seasonally to match varying flow rates, such as higher loads during peak tourist seasons for hospitality applications.

Where SBR Excels

  • Small to medium-sized residential and institutional STPs
  • Sites with limited land area
  • Applications with variable or seasonal flow patterns

UASB – Upflow Anaerobic Sludge Blanket

Upflow Anaerobic Sludge Blanket (UASB) technology, normally referred to as UASB reactor, is a form of anaerobic digester that is used for wastewater treatment.

The UASB reactor is a methanogenic (methane-producing) digester that evolved from the anaerobic digester.

UASB Advantages

  • High reduction of BOD
  • Can withstand high organic and hydraulic loading rates
  • Low sludge production
  • Biogas can be used for energy

UASB reactors are particularly well-suited to high-strength organic effluents, such as those from distilleries, breweries, and food processing units. Because the process operates anaerobically (without added oxygen), energy costs are significantly lower than aerobic systems — and the biogas produced can be captured and used as a fuel source, offsetting plant energy requirements.

Where UASB Excels

  • Distillery and ethanol plant spent wash treatment
  • Brewery and food processing high-COD streams
  • Sites where biogas recovery adds economic value
Choosing the Right Technology

A Quick Comparison

Each biological treatment technology has its own strengths. The table below gives a general sense of how they compare — but the right choice always depends on a detailed assessment of your specific effluent.

MBR

Best for highest effluent quality and water reuse, smallest footprint, but higher capital and operating cost due to membranes.

MBBR

Good balance of compactness, resilience to load changes, and moderate cost — popular for retrofits and variable loads.

Find the Right Biological Treatment for Your Plant

Our engineers will assess your wastewater characteristics and recommend the most suitable biological treatment technology — MBR, MBBR, SBR, or UASB.